Positioning lasers & projection lasers for composite applications

The geometry and dimensions of the layers play an important role in the processing of composite materials. The different properties must be precisely coordinated during the manufacturing process. The exact projection of the contours with the ProDirector 7 laser projector makes the work much easier and speeds up the entire process. The special SL3D software for composite applications provides indispensable services. Software-controlled projection in the production of fiber composite components, e.g. with carbon, minimizes typical errors. The entire process sequence ensures a profitable advantage.

Advantages for the composites industry

The required layer positioning sequence is stored in the software and perfectly mapped in the process.

Prepregs can be laid without errors as the laser beam template indicates and specifies the exact positions.

The time-consuming and tedious production of templates is not necessary. This saves a considerable amount of material and time.

Protocols of the processes are stored electronically. This allows the projection to be supplemented with additional information.

Suitable products for the composite industry

Laser light projector ProDirector 7

The ProDirector 7 projects under the ceiling, the next work steps or entire construction plans from the 2D CAD or 3D CAD system onto the workpieces. Can be used for distances from the laser to the application of up to 6 m.

SL3D

The SL3D software accurately projects three-dimensional CAD data onto your molds. It supports multiple laser projectors simultaneously and enables efficient processing of complex composite applications.

The Certification Tool

The Certification Tool enables precise documentation of laser accuracy and is used to qualify projectors—especially for the manufacture of BOEING components.

Typical areas of application for our lasers in the composite industry

ProDirector 7 is used for various processes in the composites industry to optimize development, production and assembly. In production preparation, laser beams facilitate the planning and layout of material cuts. Precise markings on composite materials allow exact positioning and alignment. Assembly instructions are projected directly onto the work surface, simplifying work and reducing sources of error.

Contours and dimensions are checked in quality control. For training purposes or design changes, complex assembly or manufacturing processes can be communicated visually without physical modifications.